Roche’s Mill Gears Up for Enhanced Efficiency and Safety with the SiloSpi grain bin monitoring system
In today’s competitive feed milling landscape, efficiency and safety are paramount. Recognising this, Roche’s, a leading manufacturer of animal feeds in Ireland, recently partnered with LvLogics to implement their innovative SiloSpi system across a range of their mill silos. This state-of-the-art technology is revolutionising how Roche’s manages their feed inventory, leading to significant improvements in several key areas.
1. Continuous Level Measurement by SiloSpi level sensor
Prior to SiloSpi, monitoring feed levels relied on manual checks, a time-consuming and potentially inaccurate process. SiloSpi’s advanced sensor technology provides continuous real-time data on material levels in each silo. This eliminates the need for manual checks, freeing up valuable staff time for other critical tasks. Additionally, SiloSpi delivers millimetre-precise measurements, ensuring accurate inventory control and preventing stockouts that could disrupt production.
2. Safety First: Reduction in manually checking silos
Manually checking silos to check feed levels can be a risky and potentially hazardous activity. SiloSpi removes this risk entirely. By offering remote access to silo data, mill operators can monitor levels from the safety of a control room. This not only protects staff from potential accidents but also improves overall operational safety for Roche’s.
Figure 1: SiloSpi installed in the mill in Roche’s, ensuring efficient grain storage and monitoring.
3. Streamlining Operations: Process Automation and Integration
SiloSpi’s integration capabilities offer even greater benefits. The system can be seamlessly linked to Roche’s’ existing milling operations control software. This allows for automated processes, such as triggering low- level alerts and initiating ordering procedures when feed levels reach a pre-determined threshold. This integration streamlines operations and reduces the need for manual intervention, further enhancing efficiency.
4. Informed Decisions: Data-Driven Approach to Milling Operations
The real-time data provided by SiloSpi goes beyond just level monitoring. The sensors can optionally measure temperature and humidity within the silos. This valuable information allows Roche’s to proactively identify potential issues with feed quality before they escalate. This data-driven approach can significantly improve quality control and ensure the consistent production of high-quality animal feed.
Figure 2: Screenshot from the SiloSpi software showing tonnage graph over 1 month time span in Roche’s Mill.
5. Investing in the Future
Roche’s’ adoption of SiloSpi technology demonstrates their commitment to continuous improvement and innovation. By prioritising efficiency, safety, and data-driven decision making, they are well-positioned to maintain their position as a leader in the Irish feed milling industry. As LvLogics continues to develop cutting-edge solutions, Roche’s can expect to reap further benefits in the years to come.
Figure 3: Screenshot of the Phone app showing in an easy to understand format the remaining feed in the silo, as we all an actual measure of the percentage fill and the tonnage.
