How Lvlogics SiloSpi is Making Silos Smarter
In the ever-evolving world of agriculture, food and feed manufacturing, and the manufacturing industry at large, the need for efficient, reliable, and innovative solutions is vital to stay ahead of the pack. Lvlogics, a company based in Ireland, is at the forefront of this for the silo monitoring sector with their groundbreaking SiloSpi technology. This patented, self-cleaning sensor system is transforming how silos are monitored and managed, offering a host of benefits that enhance efficiency, safety, and sustainability.
The Innovation Behind SiloSpi
Lvlogics’ SiloSpi technology is a unique sensor system designed to monitor silo levels in real-time. Unlike traditional silo measuring devices that require extensive wiring back to a PLC, SiloSpi operates wirelessly, transmitting data to a secure cloud server using methods such as Cellular, Sigfox, or WiFi. This wireless capability not only simplifies installation but also significantly reduces costs and disruptions associated with running communication cables. Also, with no significant silo modifications required (except a single 100mm hole in the lid), SiloSpi is straightforward, quick (<1hr), and low cost to install.
One of the standout features of SiloSpi is its self-cleaning capability. This ensures that the sensor remains accurate and reliable even in the harsh, dusty environments typically found inside grain silos and feed silos. The sensor is equipped with patented technology that detects dust buildup and initiates a self-cleaning process using directed and targeted powerful air jets to self-clean the optics as and when needed. The ability to self-clean means that the sensor requires minimal or even zero maintenance, further reducing operational costs and downtime.
Enhancing Efficiency and Reducing Costs
SiloSpi provides real-time data on the levels of solid and liquid raw ingredients, minerals, and end products within grain and feed silos as well as in minerals and even polymer bins. This data is crucial for optimizing production schedules and avoiding manufacturing downtime due to ingredient shortages. With accurate, up-to-date information, operations managers can make informed decisions that maximize the use of their facilities and resources.
The cost benefits of deploying SiloSpi are substantial. Traditional bin monitoring systems often require the involvement of ERP software suppliers, electricians, and fitters. In extreme cases, retrofitting of sensors may require heavy lifting equipment, which can be disruptive, expensive, and time-consuming. In contrast, SiloSpi can be installed in <1hr per sensor without the need for any specialist trades, equipment, or training. This rapid deployment capability means that, for example, even large-scale food and feed manufacturing mills can transition from manual silo monitoring to a fully integrated remote monitoring system in less than a week. SiloSpi really can make all your silos smarter with practically zero disruption to your operations.
SiloSpi Makes Your Silos and Bins Safer Too
Worker safety is a critical concern in food and feed mills and indeed in all industrial settings. Manually checking silo levels often involves climbing silos, which can be dangerous, especially in adverse weather conditions. SiloSpi eliminates this hazard by providing accurate, real-time data without the need for manual checks. This not only enhances worker safety but also ensures that the data collected is consistent and reliable.
Boosting Customer Satisfaction and Sustainability
For animal feed mills (and for raw material suppliers in general), maintaining strong relationships with their customers is essential. SiloSpi helps mills enhance customer satisfaction by ensuring timely and efficient feed deliveries. By proactively scheduling deliveries based on real-time silo level data, mills can avoid stockouts and ensure that their customers always have the feed they need. This level of service not only improves customer satisfaction but also helps retain customers in a competitive market. The same principle applies to any supplier of silo-stored raw materials; knowing your customers’ stock levels can enhance your ability to ensure they never run out.
SiloSpi silo monitoring also contributes to sustainability efforts by optimizing delivery routes and reducing the number of trips required. This helps lower greenhouse gas emissions, supporting the trucking sector’s sustainability goals. The system’s data-driven approach ensures that resources are used efficiently, minimizing waste and promoting a greener future.
Expanding Applications: Biomass and Grain Bin Monitoring
Beyond feed mills, which we have focused on so far, SiloSpi technology is also making waves in other sectors. For instance, plastics, minerals, and biomass storage benefit greatly from SiloSpi’s real-time data capabilities. Accurate monitoring of levels ensures optimal storage conditions and efficient use of resources. Similarly, grain bin monitoring systems can leverage SiloSpi to maintain the quality and quantity of stored grains, preventing spoilage and ensuring timely replenishment.
Conclusion
Lvlogics’ SiloSpi technology is revolutionizing the way silos are monitored and managed. With its innovative self-cleaning sensor, wireless communication capabilities, and real-time data provision, SiloSpi enhances operational efficiency, improves safety, boosts customer satisfaction, and supports environmental sustainability. As more feed mills and industrial operations adopt this cutting-edge technology, the benefits of smarter, more efficient silo management will continue to grow, making SiloSpi an invaluable tool for modern industry. More details on how SiloSpi is impacting on milling can be found here and on polymers, here
